About Copper Flat Bar Drawing Machine
We are successfully meeting the diverse requirements of our clients by offering a premium quality range of Draw Bench Machines. These machines are manufactured using high-grade materials and advanced technology to ensure durability, high performance, and efficient operation. Our Draw Bench Machines are widely appreciated for their robust construction, smooth functioning, and low maintenance requirements. With a strong focus on quality and reliability, we ensure that each machine is thoroughly tested before delivery, enabling us to provide solutions that meet the highest industry standards and customer expectations.
Advanced Multi-Profile Drawing CapabilityThe DBM series machine accommodates a diverse range of copper bar profiles, thanks to its multiple die stack and variable width and thickness options. Its hardened tool steel rollers afford longevity and consistent performance even under rigorous usage, making it highly versatile for various production requirements.
Innovative Automation and Safety ControlsEquipped with PLC automated control, touch-screen HMI, and safety interlock mechanisms, the machine ensures both user-friendliness and utmost safety. Operators benefit from clear, intuitive operation, with emergency stop functions and overload protection for dependable, incident-free running.
Efficient & Low-Maintenance OperationFeaturing an advanced closed-loop hydraulic system (in select models), lifetime lubricated bearings, and automatic centralized lubrication, the DBM machine spends less time idle and more time producing. Compliance with noise norms (<80 dB) further enhances its suitability for any modern workshop environment.
FAQ's of Copper Flat Bar Drawing Machine:
Q: How does the Copper Flat Bar Drawing Machine ensure operator safety during operation?
A: The machine includes multiple safety features such as emergency stop buttons, overload protection, and physical guards. Safety interlocks prevent operation if protective covers are not properly secured, thus providing a safe environment for the operator at all times.
Q: What types of materials can be processed with this drawing machine?
A: This machine is designed primarily for copper, copper alloys, and brass. It can handle bars with a tensile strength of up to 400 MPa, making it highly suitable for electrical and engineering industry applications.
Q: When should the machine's optional closed-loop hydraulic system be considered?
A: The closed-loop hydraulic system is recommended for advanced operations requiring more precise pressure control and consistent performance. It is especially beneficial in environments with demanding production standards or continuous operation.
Q: Where can the Copper Flat Bar Drawing Machine be installed?
A: This machine is floor-mounted and suitable for industrial workshops or manufacturing facilities. Its robust, all-welded structural frame and compliance with ambient noise restrictions (less than 80 dB) make it ideal for installation in both domestic and international settings.
Q: What is the process flow for operating the DBM Copper Flat Bar Drawing Machine?
A: The operator uses the touch-screen HMI to select profiles and configure settings before feeding raw copper bars into the machine. The automatic lubrication and integrated water cooling ensure smooth operation, while the AC motor with VFD adjusts speed as necessary. Drawn bars are then collected after completing their pass through the die stacks.
Q: How does the machine benefit manufacturing operations?
A: With production capacities of up to 4 tons per day, quick die change capability, and precise dimensional control (accuracy up to 0.2 mm), the DBM machine increases efficiency and product quality while minimizing downtime and maintenance.
Q: What maintenance is required for the Copper Flat Bar Drawing Machine?
A: Minimal regular maintenance is necessary due to its lifetime lubricated bearings and automatic lubrication system. The operator should conduct periodic inspections of the lubrication and cooling systems, and ensure die stacks and safety features are functioning optimally.